We provide full range of dental laboratory services from all metal based restorations to crowns/bridges or hybrid implemented by CAD/CAM technology.

Our products include:

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PFM Crowns including Non-Precious, Semi-Precious, Titanium, White High Nobel, Yellow High Nobel and Captek

Dental lab services

All Ceramic Crowns inclucing Zirconia with Porcelain, Full Zirconia, EZ Max, e-max(press), e-max(CAD), Empress Crown, Empress Veneer/Inlay/Onlay, Lava Zirconia, Procera Crown and Composite Inlay/Onlay

Dental lab

Full Cast Crowns including Full Gold, Gold Inlay/Onlay, Full Metal, Metal Inlay/Onlay, Cast Post & Core

Ti CUSTOM IMPLANT ABUTMENTS

Implant Abutments made out of Titanium, Zirconia, Hybrid and Stock Abutment

CAD/CAM (Computer-Aided Design and Computer-Aided Manufacturing) in dentistry is an area of dentistry utilizing CAD/CAM technologies to produce different types of dental restorations, including crowns, veneers, inlays and onlays, fixed bridges, dental implant restorations, and orthodontic appliances.

There are quite few of different systems in the current market; Origin CAD/CAM system that is employed in our Korus Dental Lab, has advantages including precise margin contouring, natural-like tooth shade realization, flexible sintering schedule and much more.


Scanning

Create a 3D digital model from a stone model or an impression


Designing

Design digital frameworks, full anatomical crowns or implant abutments.


Nesting & Milling

Embed created digital restoratons in a zirconia disk or titanium block, and mill them in our 5X industrial bed-type milling machine.


Sintering & Finish

Sinter in a sintering oven if zirconia, porcelain application if titanium or zirconia framework.


Final Products

 

 

dental lab

Crowns may be made from several different materials; gold and porcelain being the most common types. Gold is usually used on the back teeth, as it has several advantages over porcelain teeth.

  • Gold is strong in thin section and less tooth needs to be drilled away before taking the impression and fitting the crown.
  • Lab technicians find it easy to use and polish gold as it shrinks less during cast polish. Crowns of porcelain shrink during cast and technician have to estimate this when fabricating the crown.

Porcelain is usually always used for the front teeth but can be used for the back teeth. This material can be made to appear very natural though several factors affect this and are outlined below:

Some porcelain crowns have metal inside which gives strength and support to the porcelain. This acts as a barrier against light and gives the crown a dull colour. On posterior teeth this won’t be noticed but in the front of the mouth it can occasionally be a problem as the tooth looks duller than the natural teeth.

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Korus Dental LabFull cast crowns have long been a popular choice due to their clinical success and ease of use. High marginal integrity and product durability have made them a long-time favorite among dentists.

 

 

 

 

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Korus Dental Lab Inlay
Sometimes, a tooth is planned to be restored with an intracoronal restoation, but the decay or fracture is so extensive that a direct restoration, such as amalgam or composite, would compromise the structural integrity of the restored tooth or provide substandard opposition to occlusal (i.e., biting) forces. In such situations, an indirect gold or porcelain inlay restoration may be indicated. When an inlay is used, the tooth-to-restoration margin may be finished and polished to such a super-fine line of contact that recurrent decay will be all but impossible. While these restorations might be ten times the price of direct restorations, the superiority of an inlay in terms of resistance to occlusal forces, protection against recurrent decay, precision of fabrication, marginal integrity, proper contouring for gingival (tissue) health, and ease of cleansing offers an excellent alternative to the direct restoration.

Onlay
When decay or fracture incorporate areas of a tooth that make amalgam or composite restorations inadequate, such as cuspal fracture or remaining tooth structure that undermines perimeter walls of a tooth, an onlay might be indicated. Similar to an inlay, an onlay is an indirect restoration which incorporates a cusp or cusps by covering or onlaying the missing cusps. All of the benefits of an inlay are present in the onlay restoration. The onlay allows for conservation of tooth structure when the only alternative is to totally eliminate cusps and perimeter walls for restoration with a crown. Just as inlays, onlays are fabricated outside of the mouth and are typically made out of gold or porcelain. Gold restorations have been around for many years and have an excellent track record. In recent years, newer types of porcelains have been developed that seem to rival the longevity of gold. If the onlay or inlay is made in a dental laboratory, a temporary is fabricated while the restoration is custom-made for the patient. A return visit is then required to fit the final prosthesis. Inlays and onlays may also be fabricated out of porcelain and delivered the same day utilizing techniques and technologies relating to CAD/CAM dentistry

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Korus Dental lab A dental implant is a “root” device, usually made of titanium, used in dentistry to support restorations that resemble a tooth or group of teeth to replace missing teeth. It can be used to support a number of dental prostheses, including crowns, implant-supported bridges or dentures. They can also be used as anchorage for orthodontic tooth movement. The use of dental implants permits undirectional tooth movement without reciprocal action.

 

Manix MA-4Korus Dental Lab

 

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Korus Dental LabIn dentistry, a veneer is a thin layer of restorative material placed over a tooth surface, either to improve the aesthetics of a tooth, or to protect a damaged tooth surface. There are two main types of material used to fabricate a veneer, composite and dental porcelain. A composite veneer may be directly placed (built-up in the mouth), or indirectly fabricated by a dental technician in a dental laboratory, and later bonded to the tooth, typically using a resin cement such as Panavia. In contrast, a porcelain veneer may only be indirectly fabricated.

 

 

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Korus Dental labProcera Crowns
Procera is an all ceramic crown that is completely metal free. Fabrication of the Procera crown is done by a skilled dental technician typically in a dental laboratory outside of the dental office. The technician will create a thin hardened ceramic understructure that will be used as a base for the application of porcelain. The dental technician will then apply the porcelain to the understructure in the shape and color needed for the individual patient. Once the porcelain is applied the crown is baked in a porcelain furnace and delivered to the dentist. The dentist will then check the Procera crown in the patient’s mouth for proper fit, make any adjustments needed, and then cement the crown permanently.

 

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Korus Dental labPressed for fit and layered for beauty, Empress crowns and veneers provide the best in all -ceramic anterior esthetics. With over 25 million units completed worldwide and 15 years of success, you can be confident in meeting your patient’s highest expectations. And now there is Empress Esthetic with improved strength and enhanced optical properties.

 

 

 

 

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Korus Dental LabKorus Dental Lab

The EMAX is an innovative all-ceramic system that comprises lithium disilicate (LS2) glass-ceramic and zirconium oxide (ZrO2) materials for the press and CAD/CAM technologies. Additionally, there is a universally applicable nano-fluor-apatite glass-ceramic available for veneering all EMAX components. Designed with simplicity and versatility in mind, it is the ultimate in metal-free esthetics and durability offering high-strength materials for both the PRESS and the CAD/CAM technique.

 

 

 

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Korus Dental LabZirconium crowns have quickly become the preferred material for dental crowns. Zirconium is a very strong substance that can endure wear and tear of everyday use. When looking at Zirconium crowns from an aesthetic point it is clear and very similar to a natural tooth and reflects light the same way. This may be important if your new crowns are on the front of your mouth and it is particularly relevant in cases where the crown will be seen next to the natural teeth. Full porcelain can chip or break. This is overcome by making the crowns from the metal, in this case metal zirconia, then merge the porcelain on the outside. Zirconia metal gives the strength while the porcelain gives the appearance of a normal tooth. Zirconium crowns allow light to pass as a normal tooth would and that gives a natural look, unlike other metal cores that are block the light.

 

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BruxzirBruxZir Solid Zirconia is a monolithic zirconia crown, bridge, screw-retained implant crown, inlay or onlay with no porcelain overlay. The esthetics of BruxZir is very impressed when prescribed instead of metal occlusal PFMs and cast gold restorations. BruxZir, because of its chip-proof durability, is an ideal solution for those who have destroyed their natural teeth or existing dental restorations. Designed and milled using CAD/CAM technology, BruxZir is sintered for 6.5 hours at 1,530 degrees Celsius. The final BruxZir Solid Zirconia crown or bridge emerges nearly “bulletproof” and is glazed to a smooth surface

 

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CaptekCaptek is composed of only high noble metals such as Gold, Platinum and Palladium. Its coping has a gold, yellow-orange color. Thus, it provides the most natural color as the background for the porcelain. Dental dentin has a yellow-orange color naturally; a vital pulp produces a warm red background. The color of the Captek coping provides a natural looking crown, which blends with the natural colors of the oral cavity. Therefore the gold color of the Captek coping provides the perfect base for any type of veneering; porcelain, acrylic or composite. Captek is fabricated solely from precious metals, which do not react in the oral environment. There are no oxide formations by the Captek metal, no oxides to penetrate the surrounding gingiva. The Captek coping will not create a reaction in the gingiva, there will not be a darken line around it.

 

 

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